Chrome Carbide Overlaid products
AKA "CCO" Wear Liners
Our Chrome Carbide Overlaid (CCO) plates and/or pipes offer superior strength and wear resistance. This bi-metallic product starts with a mild steel or stainless steel base plate, followed by welding deposit of chrome carbide. Our typical chrome carbide is comprised of 28% chromium and 4.5% carbon, performing as a protective and durable surface that will not separate from the base metal.
Our CCO plates are hard-faced to above 58 HRC, with both straight and weave welding bead patterns available. The CCO plates with weave pattern, can better accommodate to incoming flow of material from varied angles and directions, providing a better wear resistance and a extended life span.
A curvature can be roller bent with our CCO plates. As a rule of thumb, the radius of curvature shall be at least 20 times greater than the total thickness of the CCO plate being rolled. As an alternative, the CCO hardfacing can also be done to an pre-welded pipe. Check with us for more details.
To quantitively measure the wear resistance of our CCO products, ASTM G65 Dry Sand/Rubber Wheel Abrasion Test has been done, and only 0.18 grams was found lost during the test.
Our standard thickness of steel back plates and CCO hardfacing are (mild steel thickness + CCO thickness, in millimeter): 6+4; 6+6; 8+5; 10+5; 10+10; 12+12.
Our CHROME CARBIDE OVERLAID products and facilities
Welding Shop Overview
CNC Plasma Cutting Machine
Welding Shop Overview
- A dozen of hardfacing machines are equipped, using Open Arc Welding to deposit Chrome Carbide on mild steel and/or stainless steel back plates
Welding Wire in Stock
CNC Plasma Cutting Machine
Welding Shop Overview
- To assure hardfacing quality and performance, the welding wires are imported from Germany
CNC Plasma Cutting Machine
CNC Plasma Cutting Machine
CNC Plasma Cutting Machine
- The high-precision CNC Plasma Cutting Machine can handle complex cutting shapes while maintain cutting accuracy within 1 mm (0.04")
Flattening Machine
Standard CCO Sheets
CNC Plasma Cutting Machine
- The flattening machine is able to flatten the plate up to 3600x2200 mm (12'x7.2') in size, with a pressing force up to 400 tons.
Standard CCO Sheets
Standard CCO Sheets
Standard CCO Sheets
- The standard sizes of CCO plates that we supply are: 1475x3050 mm (4.8'x10') and 2200x3000 mm (7.2'x9.8').
Rolled CCO Pipes
Standard CCO Sheets
Standard CCO Sheets
- Our CCO plates can be roller bent and welded to form cylinders. However, the radius of the cylinder shall be at least 20 times larger than the plate thickness
Customized CCO Plates with Welded Bolts
Customized CCO Plates with Welded Bolts
Customized CCO Plates with Welded Bolts
- Bolts can be welded to the CCO plates by our well trained welders. This feature makes installation and replacement of wear liners a much easier process.
CCO Hardfacing on Pipes
Customized CCO Plates with Welded Bolts
Customized CCO Plates with Welded Bolts
- We are capable to deposit Chromium Carbide onto pre-weld or hot-rolled steel piping.
CCO Hardfacing on Pipes
Customized CCO Plates with Welded Bolts
CCO Hardfacing on Pipes
- We are able to deposit Chromium Carbide onto pre-weld or hot-rolled steel piping.
Customized CCO Sheet
Customized CCO Sheet
CCO Hardfacing on Pipes
- Our CCO plates can be customized to complex shapes based on our customers' needs
CNC Cut CCO Sheet
Customized CCO Sheet
CNC Cut CCO Sheet
- Curves are cut with the help of our high-precision CNC Plasma Cutting Machine
Curved CCO Liner
Customized CCO Sheet
CNC Cut CCO Sheet
- CCO plates are made into curves using roller bender. However, the radius of the curve shall be at least 20 times larger than the plate thickness